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The software also compiles information on resources indirectly associated with your finishing operation - such as maintenance expenses and labor costs for operators and line personnel. Each rack of product can be tracked through the system, allowing for average process cost calculations and review of system parameters during any historical period.
Temperatures. Generates graphs for temperature sensitive areas such as heated pretreatment stages, electrocoating tank and oven zones.
Alarms. Logs every alarm with date and time of activation. Monitoring alarm occurrences and frequencies can help to limit product rework and also determine what areas may need maintenance for optimal performance.
Labor/Maintenance/Parts. Manual data entry into the software once per shift allows these expenses to be included in calculations of system operating costs.
Productivity. With data on square footage and process time automatically stored, the documentation software can calculate system operating costs by the hour, shift, day or other time interval. This allows you to determine exactly what it costs to process parts during any given time frame by entering the associated maintenance and labor data. The software can even help to determine the finishing expense for any individual part type.
The Therma-Tron-X Documentation Package is a complete system and includes a Gateway or Dell computer with Allen-Bradley hardware which connects to your finishing system's PLC. A color Hewlett-Packard printer is included for printing hard copies of reports and graphs.
Package software has easy to understand screens for manual entry of part number, labor and maintenance information. Also included are data entry screens for system logs such as Pretreatment Titration Results, Paint Tests, Reverse Osmosis Water Quality, Wastewater Treatment, Bagfilter & Ultrafilter Pressure and Heat Exchanger Data.
The Therma-Tron-X Documentation Package is designed to require minimal training of the end-user. You'll see benefits from this software investment starting on Day One.