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Condition Monitoring and Machine Maintenance Services Specifications

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Capabilities and Services




   Services Offered       
   Your choices are...
 
      
 
   Alignment
 
     Companies provide align shafts, pumps, motors, drives, compressors, components, rotating machines, or equipment.  Aligning a new drive or motor's shaft properly to the shaft of a pump or compressor is important in assuring no vibrations will occur. Bearing failure can result when shafts are misaligned. Radial alignment, angular alignment, vertical displacement, and horizontal displacement are adjusted through equipment or component positioning with shims, leveling or chocking compounds, surveying instruments, laser alignment tools, and level & plumb checkers. 
 
   Acoustics Emissions / Noise
 
     Acoustic testing services include the evaluation of the condition of materials, products, and equipment; acoustic analysis of signals from analog or digital recording media or products; and investigation of the effects of noise including ultrasonics and infrasonics, on people, components, materials, or products.

 

Acoustic emission testing is a nondestructive test (NDT) method for determining or monitoring material or structural integrity based on the release of energy detectable by analysis of the emission frequency and amplitude. Particle impact noise detection (PIND) is used to find loose internal components or debris within a device or product undergoing a simulated vibration or shock test.
 
   Balancing
 
     Companies balance wheels, shafts, and other rotating machine components. Imbalance in rotary parts can cause severe vibrations leading to equipment damage and unplanned production shutdowns.  Dynamic and static methods are used to measure and balance machinery components and systems. The actual balancing of shafts, wheels or parts is accomplished by adjusting the distribution of mass through the addition of weights or milling off of material.
 
   Corrosion Testing / Inspection
 
     Companies test or inspect for corrosion's effects and for corrosion resistance. Corrosion is a chemical or electrochemical reaction between a material, usually a metal, and its environment. It causes deterioration of the material and its properties. Laboratory corrosion tests include immersion tests in corrosive solutions, and salt spray or fog tests. Field corrosion inspection or testing includes the following: thickness changes and weight loss, and process water compositional changes using ultrasonic, eddy current, mechanical gaging, coupon tests, chemical analysis, and other techniques.
 
   Dimensional Gaging / Metrology
 
     Companies gage dimensional parameters or provide metrology services. Gages or metrology instruments used can include  micrometers, plug gages, ring gages, universal gages, coordinate measuring machines (CMM), profilometers, optical comparators, laser micrometers, depth gages, height gages, go-no go gages and well as other mechanical, optical, pneumatic, and electronic gages. Gaging may be performed on a new component from a production line, prototypes, or for the reverse engineering of components. These tests can be performed before or after other dynamic or environmental tests.
 
   Electrical / Electronic Testing
 
     Companies offer electrical and electronic testing and inspection services, including: dielectric, conductivity, electrostatic discharge, insulation resistance, resistivity, or high voltage surge.
 
   Flow / Pressure Testing
 
     Pressure and flow testing includes pressurized liquid or gas exposure, hydrostatic burst tests, flow tests, and evaluation of thermal (icing) effects on fluid systems. Pressure and flow tests are commonly used to evaluate hydraulic, pneumatic, or gas handling equipment. 
 
   Failure Analysis / Troubleshooting
 
     Failure analysis is the evaluation of a product and product failure to determine the underlying cause of the failure. Failure analysis results are used to correct design flaws. 

Troubleshooting is diagnostic or corrective maintenance performed to correct an existing problem. This differs from preventive maintenance, which is performed proactively in order to prevent system problems. Failure mode and effects analysis (FMEA) is a specialized methodology for analyzing failures.
 
   Form / Geometry (Straightness, Roundness, etc.)
 
     Companies inspect, gage, and determine part or product geometry attributes such as roundness, straightness, flatness, waviness, squareness, warp, bow, concentricity, or other form parameters.
 
   Fungus / Biofouling
 
     Companies offer products or components to determine resistance to fungal growth or biofouling.
 
   Leak / Seal
 
     Companies test or inspect packages, products, or equipment to ensure integrity against leaks.
 
   Load / Capacity Testing
 
     Company provides load or capacity testing of batteries, battery banks or systems, power supplies, UPS systems, engines, motors, or other power systems.
 
   Mechanical / Structural (Statics)
 
     Companies provide mechanical and structural testing or inspection for stress, strain, load, shear strength, etc.
 
   NDT / Inspection
 
     Companies offer nondestructive testing (NDT) or inspection services.
 
   Oil Analysis / Fluids Testing
 
     Oil analysis and fluids testing encompasses the evaluation of oils, fuels, lubricants, coolants, greases, EDM fluids, transformer insulating oils, and other industrial fluids using a variety of tests. Testing can include ferrography, viscosity (stokes or kinematic), elemental analysis, spectroscopy (FT-IR, GC-MS), crackle, oxidation, foam, determination of drop point, % sediment, particle count, dielectric strength, specific gravity, surface tension, water content, pour point, cloud point, and other specific fluid properties effecting machine performance or equipment operation.

Ferrography is the separation and analysis of metallic (ferrous or ferromagnetic) wear particles from a lubricant or fluid. Ferrography or wear particle analysis is used to monitor lubricant or machine condition.
 
   Physical / Thermal Properties
 
     Companies test physical properties such as burst strength, cut and puncture resistance, life cycle and durability, pneumatics, and hydraulics, Rockwell hardness, tensile strength, and elongation.

Testing for thermal properties or characteristics includes conductive heat resistance, radiant protective performance (RPP), thermal conductivity, heat capacity, thermal protection, or insulation properties using thermal exposure simulation, icing, and high temperature exposure or other thermal tests.
 
   Reliability / Robustness
 
     Reliability or robustness measures a system's invulnerability to potentially corrupting influences. This testing is especially important when components in a system fail.
 
   Thermal Imaging / Thermography
 
     Companies use thermal imaging, thermography, or infrared cameras to inspect and identify hot spots, heat leakage or overheating components in buildings and equipment.  Thermography can identify overheating in circuit breakers or load centers, and damaged or worn bearings. Thermal imaging is used to locate faulty or missing insulation or refractories around furnaces, ovens, building walls or heating ducts, steam lines, and other thermal processing equipment.
 
   Vibration
 
     Companies offer vibration analysis or testing services. Vibration testing may include bounce, sine, or random vibration testing services. Bounce tests are often used to simulate certain transportation conditions. Vibration analysis is used to detect and assess the condition of product, rotary machines, and other equipment. 
 
   Visual / Video Inspection
 
     Companies provide visual or video inspection of components, products, equipment, pipeline, pressure vessels, weld, process lines, machinery installations, and other applications.
 
   Specialty / Other
 
     Other unlisted or specialty services.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Laser / Non-contact?
 
     Companies use laser or non-contact techniques to measure, gage, or align components, equipment, and structures.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Capabilities       
   Your choices are...
 
      
 
   Condition Monitoring
 
     Condition monitoring and machine maintenance services monitor the condition of machines, processes, and rotary equipment.  Condition monitoring and related services include: ferrography or oil analysis (lubricant testing); alignment, position, balance evaluation and correction; and ultrasonic fault detection. Other preventive machine maintenance services perform repairs, part replacement, or lubrication replenishment on a regular basis and/or according to schedule. Condition monitoring and machine maintenance services also perform predictive maintenance (PdM) and/or preventive maintenance (PM) to maintain reliability, avoid loss of life, and prevent unplanned plant or machine shutdowns.
 
   Consulting / Training
 
     Companies offer training and consulting related to testing, inspection, test methods or techniques, regulations, regulatory impact, and/or the registration process.
 
   Data Acquisition / Instrumentation
 
     Companies design, install, and/or operate data acquisition systems or test instrumentation in on-site field facilities, off-site labs, or for specific end-use applications.
 
   Field Evaluation / On-site Inspection
 
     Companies provide field evaluations or on-site inspections at the supplier's facility, or at the site of the supplier's activity.
 
   In-process / In-line Testing
 
     Companies offer in-process or in-line testing so that products can be tested in functional environments.
 
   Predictive Analysis / Maintenance
 
     Company provides predictive analysis services to determine when machinery or equipment should be shut down for maintenance, component repair, or replacement.
 
   Preventive / Corrective Maintenance
 
     Company provides preventive or corrective maintenance as part of a condition monitoring program.  Preventative maintenance plans maintain the operating condition of capital equipment to prevent costly plant shutdowns.
 
   Research and Development
 
     Research and development (R&D) services perform original investigations (research) to gain new knowledge, and/or apply research findings to create new or significantly improved products or processes (development).
 
   Test Development
 
     Companies develop tests and protocols for custom or proprietary parts and systems.
 
   Test Fixtures / Equipment
 
     Companies offer design and fabrication services, test fixtures, test equipment, or test facilities for specific applications.
 
   Specialty / Other
 
     Other unlisted capabilities.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Industry Applications




           
   Your choices are...
 
      
 
   Facilities / Structures
 
     Companies evaluate and provide testing, inspection, or related services for facilities or buildings, building systems, construction projects and structures.
 
   Components / Parts
 
     Companies evaluate and provide testing or related services at the component or part level.
 
   Products
 
     Companies evaluate and provide testing or related services at the finished product level.
 
   Other
 
     Companies provide testing or related services at an unlisted or specialized level or form factor.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Industry Applications:       
   Your choices are...
 
      
 
   Aerospace / Avionics
 
     Companies test aerospace and avionics products.
 
   Automotive
 
     Companies test automotive parts or products such as tires, seals, gaskets, etc.
 
   Battery / Energy Storage
 
     Companies test energy storage products such as batteries, battery parts, fuel cells, flywheels, supercapacitors, hydrogen storage systems, ultracapacitors and other emerging energy storage systems.
 
   Building & Construction
 
     Companies test building and construction components, products, equipment, facilities, buildings, installations, repairs, and other services.
 
   Combustion Equipment
 
     Companies test gas, oil, and solid fuel-powered equipment.
 
   Drugs / Pharmaceuticals
 
     Companies test or validate drugs or pharmaceutical products. This includes the testing of commercial and industrial pharmaceutical equipment for production, encapsulation, and packaging.
 
   Electrical Distribution
 
     Companies test electrical power distribution parts and products such as circuit breakers, busbars, switch gears, electrical boxes or enclosures, panel boards, power cords, plugs, and receptacles.
 
   Food & Beverage
 
     Companies tests food or beverage products. This includes the testing of commercial and industrial food equipment for preparation, cooking and refrigeration, and food or beverage products.
 
   Hazards / Hazardous Location
 
     Companies test equipment or products designed for use in locations where hazardous situations are expected. These products include devices designed to withstand explosions and exposure to fumes and radiation.
 
   Health Care / Medical
 
     Companies test health care equipment and medical devices.
 
   HVAC / Plumbing
 
     Companies test plumbing and lighting fixtures in addition to heating, cooling, and ventilation (HVAC) products or equipment.
 
   Hydraulics / Pneumatics
 
     Companies test or inspect hydraulic or pneumatic parts and products such as motors, tools, cylinders, compressors, hose, tubing, and fittings.
 
   Industrial / Machinery
 
     Companies test general-purpose industrial equipment and machinery.
 
   Instrument & Sensors / Laboratory
 
     Companies test instruments, sensors, and laboratory equipment.
 
   Marine
 
     Companies test products that are used in marine environments.
 
   Microelectronics / Electronics
 
     Microelectronics or semiconductor testing includes the evaluation of semiconductor wafers, packaged dies, or integrated circuits (ICs). Electronics testing includes the evaluation of electronic assemblies, passive devices, printed circuit boards (PCBs), power electronics modules, commercial audio/visual (AV) devices, and other specialty electronic products.
 
   Motors and Control Systems
 
     Companies test motors, motor drives, motion controllers, and control systems.
 
   Nuclear / Utility
 
     Companies test parts, products, capital equipment, or facilities used in the nuclear or utility industries.
 
   Paper / Packaging
 
     Companies test paper or plastic packaging products.
 
   Piping / Pressure Vessels
 
     Companies inspect, test, or evaluate pressurized components and systems. This includes piping, tubing, pressure vessels, reactors, boilers, etc.
 
   RF & Wireless / IT & Telecom
 
     Companies test radio frequency (RF) and wireless products, or information technology (IT) and telecommunications equipment.
 
   Valves / Pumps
 
     Companies test valves or pumps.
 
   Welding & Fabrication
 
     Companies test welded and fabricated parts, products, assemblies, and equipment.
 
   Specialty / Other
 
     Other unlisted industry applications.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Accreditations / Registrations




   Accreditations / Registrations       
   Your choices are...
 
      
 
   A2LA
 
     A2LA is the American Association for Laboratory Accreditation. A2LA accreditation is defined as formal recognition of an organization's technical competency to perform specific tests, types of tests, or calibrations.

The general requirements for laboratory accreditation are contained in ISO / IEC 17025. This standard contains quality system requirements and technical requirements that the laboratories must meet. Laboratory accreditation requirements go beyond just ISO / IEC 17025.
 
   ANSI
 
     The American National Standards Institute (ANSI) functions as the administrator and coordinator of the United States' private-sector voluntary standardization system, including nearly 1000 company, organization, government agency, institutional, and international members. Standards information, conformity assessment, a reference library, and other services are available here.
 
   ASTM
 
     Laboratories that are accredited by the American Society for Testing and Materials (ASTM) participate in one or more of ASTM's Interlaboratory Crosscheck and Proficiency Testing Programs, or are assessed according to applicable ASTM standards or guides such as the E1580-93(2002) Standard Guide for Surveillance of Accredited Laboratories. Assessing bodies and not ASTM make the actual conformity to ASTM standard guides.  
 
   CNAL (China)
 
     Laboratories that are accredited or accepted by the China Accreditation Committee for Laboratories (CNAL) test products such as home appliances, luminaries, power tools, power supplies, switches and chargers.
 
   FCC
 
     Under Rules and Regulations, Title 47, Part 15 Subpart B, the Federal Communications Commission (FCC) regulates all commercial electronic devices (unintentional radio-frequency radiators) destined for sale in the United States that have clocks / oscillators that operate at a frequency greater than 9 kHz and that use digital techniques. This includes most products that employ microprocessors, as well as RF devices.
 
   FDA
 
     Laboratory or facility is in compliance with Good Laboratory Practices (GLP) or current Good Manufacturing Practices (cGMP) and is Food and Drug Administration (FDA) registered. 
 
   IECEE
 
     Laboratories are accredited or approved by the International Electrotechnical Commission of Electrical Equipment (IECEE) to test electrical or electronic products. 
 
   Industry Canada
 
     Laboratories are accredited or accepted by Industry Canada to test products including EMC and terminal testing. 
 
   InMetro (Brazil)
 
     The Instituto Nacional de Metrologia, Normalização e Qualidade Industrial (InMetro) or the National Institute of Metrology, Standardization and Industrial Quality establishes measurement and quality standards in Brazil. Within Brazil, Inmetro is responsible for the activities of accreditation of certification bodies, inspection bodies, product performance verification bodies and training bodies, and for the activities of accreditation of testing and calibration laboratories.
 
   ISO
 
     ISO includes any of the variety or ISO certifications such ISO 7779,  ISO 9000 (1994), ISO 9001: 2000, ISO 13485, ISO 14000, ISO 17020 or ISO 17025. 
 
   ISO 9001:2000
 
     ISO 9001: 2000 sets out the requirements for a company's quality management systems. These standards range from manufacturing to services including design and development, production, installation and servicing. ISO 9001: 2000 standard have replaced the 1994 ISO 9000 standards.
 
   ISO 17020
 
     ISO 17020 outlines the general requirements for the competence of inspection services providers, inspection bodies or inspectors.  Inspection companies or qualified inspectors examine products, parts, equipment, services, installations, repairs and facilities to assure quality, consistency, condition and conformance to required standards and/or procedures. 
 
   ISO 17025
 
     ISO 17025 outlines the general requirements for the competence of testing and calibration laboratories.
 
   JAB (Japan)
 
     The Japanese Accreditation Board (JAB) for conformity assessment was established in 1993 by Keidanren (Japan Federation of Economic Organizations).  JAB developed and established third party conformity assessment schemes in Japan.  JAB provides accreditation programs for testing and inspection bodies, certification bodies, training bodies and medical laboratories.
 
   KETI (Korea)
 
     Laboratories are accredited or accepted by the Korea Electric Testing Institute (KETI) to test products.  KETI accreditation allows a laboratory to perform EMC and safety testing necessary to obtain the mandatory EK Mark certification required on products sold in Korea.
 
   METI (Japan)
 
     Laboratories are accredited as certifying bodies by the Ministry of Economy, Trade and Industry (METI) to test products.  METI accreditation allows a laboratory to perform EMC and safety testing necessary to obtain the mandatory S Mark certification for products sold in Japan. The new standards have been in place since August 2004 for Electrical Appliances and Materials, as defined under the DENAN Law, for products manufactured in or imported to Japan.
 
   Notified Body (Europe)
 
     Notified or competent body accreditation indicates laboratories that are recognized for meeting the product testing requirements according to SWEDAC, EN, ISO, ISO/IEC or other European organizations or standards bodies. 
 
   NRTL
 
     Laboratory is an NRTL (recognized by OSHA, etc.) or agent or representative laboratory of an NRTL (qualified by the NRTL to perform tests).  NRTL stands for Nationally Recognized Testing Laboratory recognition.  A part of OSHA’s Directorate of Science, Technology, and Medicine. The Program recognizes private sector organizations as NRTLs, and recognition signifies that an organization has met the necessary qualifications specified in the regulations for the Program. The NRTL determines that specific equipment and materials ("products") meet consensus-based standards of safety to provide the assurance, required by OSHA, that these products are safe for use in the U.S. workplace.
 
   NVLAP
 
     The National Voluntary Laboratory Accreditation Program (NVLAP) provides third-party accreditation to testing and calibration laboratories.
 
   RvA (Netherlands)
 
     Raad voor Accreditatie (RvA) is the Dutch Accreditation Council. The RvA is the only accreditation body in the Netherlands that works in the public field. RvA provides accreditation programs for testing, calibration, inspection and laboratories as well as registrars or certification bodies.
 
   SCC (Canada)
 
     Laboratory or body is accredited or accepted by the Standards Council of Canada (SCC) standards body. 
 
   UKAS (United Kingdom)
 
     The United Kingdom Accreditation Service (UKAS) is the sole national accreditation body recognized by government of the United Kingdom to assess, against internationally agreed standards, organizations or bodies that provide quality system registration, certification, testing, inspection, calibration and proficiency testing.
 
   VCCI (Japan)
 
     Laboratories that are accredited or accepted by the VCCI test IT and telecommunications equipment to voluntary guidelines for emissions. The regulation of interference generated by computing devices is well established in Japan, but its implementation differs somewhat from that in other countries. Emissions control is performed on a voluntary basis, under the supervision of the Voluntary Control Council for Interference by Information Technology Equipment (VCCI).
 
   Other
 
     Other unlisted system assessments.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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