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Electrochemical, Photochemical and Chemical Milling Services Specifications

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Machining Capabilities




   Machining Capabilities       
   Your choices are...
 
      
 
   Electrochemical / Photochemical Machining
 
     Electrochemical machining and photochemical machining is used to etch or create unstressed, high-precision parts.
 
   Etching / Chemical Milling
 
     Etching is the treatment of a prepared metal surface with acid or other chemical reagent, which, by differential attack, reveals the structure, creating a recessed image.  Chemical milling involves the removal of select material by etching, chemical milling etchant, chemical machining, or conversion of the material by some electrochemical reaction.
 
   Other
 
     Other unlisted, specialized, or proprietary operation.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Material Capabilities




   Material Capabilities       
   Your choices are...
 
      
 
   Aluminum
 
     Aluminum is a bluish, silver-white, malleable, ductile, light, trivalent metallic element with good electrical and thermal conductivity, high reflectivity, and resistance to oxidation.
 
   Brass
 
     Brass provides good strength, excellent high-temperature ductility and reasonable cold ductility, good conductivity, excellent corrosion resistance, good bearing properties and low magnetic permeability.
 
   Bronze
 
     Bronze is an alloy of copper, tin, phosphorous, antimony or other materials. It usually consists of 0.5 - 10% tin and is harder, stronger, and more corrosion-resistant than brass.
 
   Cast Iron
 
     The term "cast iron" refers not to a single material, but to a family of materials whose major constituent is iron, with important trace amounts of carbon and silicon. Cast irons are natural composite materials whose properties are determined by their microstructures - the stable and metastable phases formed during solidification or subsequent heat treatment. The major microstructural constituents of cast irons are: the chemical and morphological forms taken by carbon, and the continuous metal matrix in which the carbon and/or carbide are dispersed.
 
   Copper
 
     Copper is a common reddish metallic element that is ductile and malleable and one of the best conductors of heat and electricity.  Copper alloys are specified for services where superior corrosion resistance, electrical conductivity and good bearing surface qualities are desired. Casting readily produces irregular and often complex external-internal contours. All copper-base alloys are easily plated, brazed, soldered and machined.
 
   Glass
 
     Glass is a hard, brittle material consisting of a mixture of silicates. It is usually transparent or translucent. Glass is considered to be a cooled liquid rather than a true solid.
 
   Glass Ceramics
 
     Glass ceramics are ceramics that can be fused and then molded, formed, ground or machined using conventional glass fabrication techniques.  After part fabrication, the glass ceramic's structure is transformed from an amorphous glassy state to a crystalline ceramic state. MACOR®  is widely applied glass ceramic with a fluorine rich glass composition approaching trisilicic fluorphlogopite mica (KMg3AlSi3O10F2). MACOR® is a trademarked proprietary material of Corning Corporation.  Ceran®, Ceramat®, Robax® and Zerodur® are widely applied proprietary glass ceramics from Schott Glass Corporation.
 
   Hardened Metals
 
     Metals such as tool steel are hardened prior to machining.
 
   Nickel / Nickel Alloys
 
     Nickel and nickel alloys include products such as Monel®, Kovar®, Invar®, Inconel®, Incoloy®, and Hastelloy®. Monel, Inconel and Incoloy are registered trademarks of Special Metals Corporation. Kovar and Invar are registered trademarks of Carpenter Technology. Hastelloy is a registered trademark of Haynes International.
 
   Plastics
 
     Plastics are any of various organic compounds produced by polymerization. They are capable of being molded, extruded, cast into various shapes and films, or drawn into filaments and used as textile fibers.
 
   Precious Metals
 
     Precious metals are valuable, relatively scarce, highly corrosion-resistant, and found in periods 5 and 6 of the periodic table. They include ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold.
 
   Stainless Steel
 
     Stainless steel is chemical and corrosion resistant and can have relatively high pressure ratings.
 
   Steel / Steel Alloys
 
     Steel and steel alloys are metals for which iron is the primary constituent. This category includes carbon and cold-rolled steels, stainless steel, etc.
 
   Stone / Marble / Granite
 
     Stone or rock is concreted earthy or mineral matter. Marble is a metamorphic rock formed by alteration of limestone or dolomite, often irregularly colored by impurities, and used especially in architecture and sculpture. Granite is a common, coarse-grained, light-colored, hard igneous rock consisting chiefly of quartz, orthoclase or microcline, and mica. It is used in monuments and for building.
 
   Titanium
 
     Titanium is a hard, lustrous, silvery element that is relatively abundant in the Earth's crust. It is known for its lightness, strength, and corrosion resistance. For this reason it is used widely in the aerospace industry and the medical fields (e.g., replacement joints).  When alloyed with other metals, especially steel, titanium adds strength and oxidation resistance.
 
   Ultra-hard Materials
 
     Ultra-hard materials are harder than steel. This category includes ceramics (CBN, Si3N4, ZrO2, Al2O3, etc.), diamond, quartz, ruby, sapphire, and others.
 
   Other
 
     Other unlisted, specialized, or proprietary material.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Additional Services




   Additional Services       
   Your choices are...
 
      
 
   CAD / CAM Support
 
     Suppliers can receive solid-model files electronically and/or use those files for part creation. Consult the supplier for details on computer aided design (CAD) software, computer aided manufacturing (CAM) software, and support capabilities.
 
   Design Assistance
 
     Supplier can assist with concepts, manufacturing costs, manufacturing techniques and material considerations. Suppliers may also be able to assist in upgrading or redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs.
 
   Just-in-Time Delivery
 
     Suppliers have just-in-time (JIT) manufacturing capabilities of components in order to reduce need for inventory maintenance.
 
   Prototype Services
 
     Suppliers can build a small quantity of representative parts for use in presentations and functional testing.
 
   Low Volume Production
 
     Suppliers provide low-volume production.
 
   High Volume Production
 
     Suppliers provide high-volume production.
 
   Other
 
     Other unlisted, specialized, or proprietary services.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Certifications / Quality Requirements




   Certifications / Quality Requirements       
   Your choices are...
 
      
 
   AS 9000
 
     AS 9000 defines quality management system (QMS) requirements for suppliers to the aerospace industry. It was developed by major aerospace manufacturers and published by the Society of Automotive Engineers (SAE). AS 9000 is based on ISO 9001, but includes over 80 additional requirements for the aerospace industry.
 
   AS 9100
 
     AS 9100 is an expanded, international version of AS 9000, a standard which defines quality system requirements for suppliers to the aerospace industry. AS 9100 was developed by major aerospace manufactures in conjunction with the ISO Aerospace Technical Committee (TC) 20, and published by the Society of Automotive Engineers (SAE).
 
   QS-9000
 
     QS-9000 is a quality standard for suppliers of DaimlerChrysler Corporation, Ford Motor Company, and General Motors Corporation. QS-9000 is based on the 1994 edition of ISO 9001, but contains additional requirements that are particular to the automotive industry. Specifically, QS-9000 applies to suppliers of production materials, production and service parts, heat treating, painting and plating and other finishing services.
 
   ISO 9001:2000
 
     ISO 9001:2000, a part of the larger ISO 9000 standard, contains the actual requirements with which an organization needs to comply to become certified. ISO 9001:2000 replaces the ISO 9001:1994 quality standard.
 
   ISO 13485:2003
 
     ISO 13485:2003 specifies quality management system (QMS) requirements for organizations that need to demonstrate their ability to provide medical devices and related services that consistently meet applicable customer and regulatory requirements. ISO 13485:2003 contains specific requirements for medical devices and excludes non-applicable requirements from ISO 9001. Consequently, an organization with a QMS that conforms to ISO 13485:2003 cannot claim to conformity to ISO 9001 unless the QMS meets all of ISO 9001’s requirements.
 
   ISO 14001
 
     ISO 14000 provides an internationally recognized framework for environmental management, measurement, evaluation and auditing. ISO 14000 does not prescribe environmental performance targets, but provides organizations with the tools to assess and control the impact of their activities, products or services on the environment. ISO 14001:1996, a part of the larger ISO 14000 standard, contains the actual requirements with which an organization needs to comply in order to become certified.
 
   TS 16949
 
     ISO/TS 16949:2002 is an ISO Technical Specification that aligns existing American (QS-9000), German (VDA6.1), French (EAQF) and Italian (AVSQ) automotive quality systems standards for the global automotive industry.
 
   FDA Registered
 
     Suppliers are registered with the U.S. Food and Drug Administration (FDA) for the manufacture of foods, human drugs, medical devices, biologics, and/or animal feeds and drugs.
 
   MIL-SPEC
 
     Suppliers comply with military specifications (MIL-SPEC) or military standards (MIL-STD).
 
   OEM Specific
 
     Suppliers provide certifications for specific original equipment manufacturer (OEM) internal company specifications or requirements. 
 
   Other
 
     Other unlisted, specialized, or proprietary certification or standard.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Regional Preference




           
   Your choices are...
 
      
 
   North America
 
     Companies are located in the United States, Canada or Mexico.
 
   United States Only
 
     Companies are located in the United States.
 
   Northeast US Only
 
     Companies are located in the Northeast United States, namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont.
 
   Southern US Only
 
     Companies are located in the Southern United States, namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia.
 
   Southwest US Only
 
     Companies are located in the Southwest United States, namely Arizona, California, Colorado, Nevada, New Mexico and Utah.
 
   Northwest US Only
 
     Companies are located in the Northwest United States, namely Idaho, Montana, Oregon, Washington and Wyoming.
 
   Midwest US Only
 
     Companies are located in the Midwest United States, namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin.
 
   Canada Only
 
     Companies are located in Canada.
 
   South / Central America Only
 
     Companies have facilities in South American countries such as Argentina, Brazil, or Chile; or in Central American countries such as Costa Rica, Honduras, Panama, etc.
 
   Europe Only
 
     Companies are located in Europe, namely Germany, Ireland, Italy, United Kingdom, etc.
 
   South Asia Only
 
     Companies are located in South Asia, namely India, Pakistan, Nepal, etc.
 
   Near East Only
 
     Companies are located in the Near East, namely Egypt, Israel, Saudi Arabia, etc.
 
   East Asia / Pacific Only
 
     Companies are located in East Asia, namely China, Japan, Taiwan, etc.
 
   Other
 
     Other unlisted country or region.
 
   Search Logic:      Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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