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Materials Processing Services Specifications

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Processing Capability




   Process Technology:       
   Your choices are...
 
      
 
   Atomization / Powder Production
 
     Powders are produced through an atomization, spray drying, milling, precipitation, or other proprietary process.
 
   Blending / Mixing
 
     Mixers or blenders are driven by a shaft, speed reducer, or electric motor.
 
   Calendering
 
     Calendering passes a textile web or warm, doughy mass of plastic or rubber material between a series of rollers to create a smooth and flat film, sheet, or fabric. 
 
   Cleaning / Stripping
 
     Materials are cleaned or stripped so the material can be reused or fed into the recycling process.
 
   Coating
 
     Bulk materials such as powders, granules, or continuous webs are coated.
 
   Compounding
 
     Compounding mixes or blends and/or reacts all of the ingredients required to produce a finished product. For example, a compounded plastic resin or elastomer compound typically consists of base polymer resin(s), chemical additives, and reinforcing or extending fillers. Compounding can be used for plastics, rubber, elastomers, cleaning agents, lubricants, greases, masterbatch colorants (pigments, dyes), additive masterbatches, organic chemicals, chemical additives, metal working fluids, oils, oil and fuel additives, fuel mixtures, and other materials. 
 
   Condensation / Cooling
 
     Condensation changes a gas to a liquid or a solid, or a liquid to a solid. Chill roll systems, heat exchangers, chillers and direct convective cooling equipment are used cooling processes.
 
   Conversion / Forming
 
     Conversion processes compact, form, cut or otherwise convert materials into different shapes or forms.
 
   Crushing / Compacting
 
     Waste products are crushed, compacted, used for storage, contaminant extraction, or recycling. For example, used oil filters or containers are often crushed to extract any remaining waste oil.
 
   Crystallization
 
     Crystallization cools a liquid solution or evaporates a solvent in order to form solid, solute crystals. As they leave the crystallizer, the slurry crystals are often forced through a circulation evaporator and may subsequently be separated from the liquid in a filter or centrifuge.
 
   Distillation
 
     Distillation applies and removes heat in order to separate a liquid or vapor mixture of two or more substances into component fractions of a desired purity. Chemicals and conditions determine which distillation processes can be used. Examples include no-pressure distillation, vacuum distillation, steam distillation, molecular distillation, and thin film distillation.
 
   Drying / Freeze Drying
 
     Drying uses evaporation, sublimation, or freeze-drying processes to remove liquids or moisture from bulk solids, powders, parts, continuous sheets or other liquids.
 
   Encapsulation / Encasement
 
     Encapsulation entraps or encases a hazardous material to contain the pollutant for abatement, shipping, and/or storage purposes. 
 
   Filtration / Extraction
 
     Molecular sieve filtration often uses a porous molecular structure that selectively adsorbs or rejects molecules based on differences in molecular size or shape.
 
   Formulation
 
     Formulas are developed for chemical, polymer, or material intensive products. Formulas provide ingredients, amounts, and processing instructions.
 
   Granulation / Agglomeration
 
     Granulation, pelletization, briquetting or agglomeration are size enlargement processes. Granulation or agglomeration increases particle size by adhering or bonding together several fine particles with a liquid or wax binder to from larger agglomerates. Pelletization or briquetting compacts fine powders into larger pellets or briquettes.
 
   Heat Treatment
 
     Thermal or heat treating services are provided to anneal, soften, harden, or otherwise transform materials.
 
   Melting / Spheroidization
 
     Melting changes a solid to a liquid. Spheroidization melts or fuses particle surfaces in order to remove asperities.
 
   Milling / Size Reduction
 
     Milling, ball milling, crushing, shredding, granulating, pulverizing, or other services are offered in order to reduce coarse, bulk solids into finer granules or powders.
 
   Packaging / Microencapsulation
 
     Packaging is used for chemicals, pharmaceuticals or bulk materials such as powders, granules, liquids or continuous webs. Alternatively, packaging also provides encapsulation, microencapsulation, tableting, blister packaging or drug delivery systems for powdered or liquid drugs, vitamins or other substances.
 
   Polymerization
 
     Condensation, addition, or other reactions are used to polymerize or copolymerize monomers or intermediates into longer chain molecules.
 
   Reconditioning / Resurfacing
 
     Reconditioning or refinishing of the scrap, surplus, excess or byproduct material to bring the material back to usable state.
 
   Recovery / Extraction
 
     Extraction or recovery of valuable or reusable components from a waste stream or scrap material.
 
   Refining / Purification
 
     Refining or purification services.
 
   Sorting / Culling
 
     The sorting or culling process enables recycling by separating materials into different waste streams, culling out hazardous materials, and segregating precious metals or other valuable components.
 
   Sterilization / Disinfection
 
     Sterilization or disinfecting of chemicals, materials, surfaces or environmental media (water, soil, etc.) kills or destroys any microbial contamination (mold, bacteria, viruses, protozoa, etc.).
 
   Synthesis
 
     Reactions to synthesize chemicals or materials are performed.
 
   UV / Photochemical
 
     Ultraviolet (UV) light exposure is used to degrade, breakdown, sterilize certain compounds or chemicals. UV light or radiation sources are used to initiate reactions or cure certain polymers and resins.
 
   Other
 
     Other unlisted processes or reactions.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Clean in Place
 
     Facilities use clean-in-place (CIP) equipment that can be cleaned without disassembly. Typically, a spray device is used for cleaning.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Clean Room
 
     Facilities locate sterilization and/or manufacturing equipment in a clean room in order to eliminate or minimize the contamination of processed materials, chemicals or products.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Cryogenic Processing
 
     Chemicals or materials are processed at very low or cryogenic temperatures. 
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Vacuum Processing
 
     Vacuum processing of chemicals or materials is provided.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
Materials and Chemicals Processed




   Materials / Material Products:       
   Your choices are...
 
      
 
   Abrasives
 
     Synthesizing or processing of abrasives.
 
   Adhesives / Sealants
 
     Synthesizing or processing of adhesives and sealants.
 
   Carbon / Graphite
 
     Synthesizing or processing of carbon or graphite materials.
 
   Ceramics
 
     Synthesizing or processing of ceramics.
 
   Coatings / Paint
 
     Synthesizing or processing of coatings or paint.
 
   Elastomers / Rubber
 
     Synthesizing or processing of elastomers or rubber.
 
   Foods / Beverages
 
     Synthesizing or processing of foods and beverages such as aroma concentrates, butter, capsicum, coffee, cacao biocatalyst concentrates, diglycerides, dimeric fatty acids, fatty acids and derivatives, fish oils, fruit juices, milk products, mono-glycerides, palm oils, protein and protein substances, rice bran oils, soybean oil, seed oils, sugar derivatives, tea, and tocopherols.
 
   Glass / Fiberglass
 
     Synthesizing or processing of glass.
 
   Metals / Elements
 
     Synthesizing or processing of metals or high purity elements.
 
   Ferrous / Iron Based (Steel, Stainless)
 
     Ferrous metals and alloys are based on iron. This category includes carbon steels, alloy steels, stainless steels, cast iron, maraging steel and other specialty iron-based alloys.
 
   Non-ferrous
 
     Non-ferrous metals and alloys are not based on iron and include alloys of aluminum, copper, titanium, zinc, nickel, cobalt, magnesium, tungsten, molybdenum, precious metals, silver, gold, platinum, palladium, refractory metals as well as many other metals and alloys.
 
   Aluminum / Aluminum Alloy
 
     Aluminum and aluminum alloys are light weight, non-ferrous metals with good corrosion resistance, ductility and strength. Aluminum is relatively easy to fabricate by forming, machining or welding. It is a good electrical and thermal conductor. Aluminum is also useful as an alloying element in steel and titanium alloys.  Aluminum alloys are versatile metals with applications in almost every industrial and commercial segment.
 
   Cobalt / Cobalt Alloy
 
     Cobalt and cobalt alloys are non-ferrous magnetic alloys with high strength and toughness, excellent corrosion and oxidation resistance, and high temperature strength. Cobalt can also be magnetized. Cobalt's properties result in the use of cobalt alloys in jet engine super-alloy components, prosthetic devices, magnets, and cutting tool binders. Cobalt is a useful alloying element in tool, maraging and other alloy steels.
 
   Copper / Copper Alloy
 
     Copper and copper alloys are non-ferrous metals with excellent electrical and thermal conductivity as well as good corrosion resistance, ductility and strength. Copper alloys are relatively easy to fabricate by forming, casting or machining. Pure copper is more difficult to weld, cast or machine. Brass, tin bronze, leaded brass, beryllium copper and zirconium copper are examples of copper alloys. Copper is also useful as an alloying element in aluminum alloys and powder metal based iron alloys.  Copper is a versatile metal with applications in many industrial and commercial segments. Copper's high electrical conductivity (100% IACS) make it extremely useful in electrical and electronic applications.
 
   Nickel / Nickel Alloy
 
     Nickel and nickel alloys are non-ferrous metals with high strength and toughness, excellent corrosion resistance, and superior elevated temperature properties. Nickel can also be magnetized. Nickel's properties result in the use of nickel alloys in jet engine super-alloy components, corrosion resistant chemical process equipment (valves, piping, and pumps), magnets and electrical resistance alloys, and heating elements. Nickel is also a useful alloying element in stainless, tool, maraging and other alloy steels.
 
   Noble / Precious Metal
 
     Noble and precious metal alloys such as silver, gold, platinum and palladium alloys are extremely resistance to corrosion and oxidation. Noble and precious metal alloys are used in electrical contacts, electronic connectors, chemical process components, catalysts, jewelry and other specialized applications.
 
   Refractory / Reactive (Tungsten, Zirconium)
 
     Refractory and reactive metals include boron (B), tungsten (W), tantalum (Ta), molybdenum (Mo), niobium (Nb) / columbium (Cb), zirconium (Zr), hafnium (Hf), thorium (Th), vanadium (V), chromium (Cr), cobalt (Co), rhenium ( ), and titanium (Ti).

Refractory metals and alloys are metals with melting points above ~1750 C (~ 32000 F).  Refractory metals include tungsten tantalum, molybdenum, niobium, and zirconium. Refractory metals are used in high temperature, structural, electrical, and other specialty applications.

Reactive metals combine readily with oxygen at elevated temperatures to form very stable oxides. Titanium, zirconium, and beryllium are considered reactive metals. Finely divided reactive metals can react explosively with oxygen and are often added to rocket fuels or combustible mixtures. A highly stable oxide film formed on the alloy surface provides protection against further oxidization or corrosion at low to moderate temperatures.  Reactive metals can become embrittled if there is too much interstitial absorption into the lattice of oxygen, hydrogen, and nitrogen.
 
   Stainless Steel
 
     Stainless steels are highly corrosion resistant, ferrous alloys that contain chromium and/or nickel additions. There are three basic types of products: austenitic stainless steels, ferritic and martensitic stainless steels, and specialty stainless steels and iron superalloys.

Austenitic stainless steels (AISI 300 / 200 Series) are highly corrosion resistant, ferrous alloys that contain chromium and nickel or manganese additions. Generally, austenitic stainless steels are more corrosion resistant than ferritic or martensitic stainless steels. Annealed austenitic stainless steels are non-magnetic. Cold working is used to harden austenitic stainless steels because these alloys do not respond to conventional quench and temper hardening processes.

Ferritic and martensitic stainless steels are highly corrosion resistant, ferrous alloys that contain chromium and/or carbon additions. Ferritic stainless steels are soft, easy to form metal alloys. Cold working is used to harden ferritic stainless steels because these alloys do not respond to conventional quench and temper hardening processes. Ferritic stainless steels are formed to fabricate mufflers and other sheet metal components that require good corrosion resistance. Martensitic stainless steels can be hardened by a conventional quench and temper operation. Martensitic stainless steels are used for knife blades, tooling or other applications that require good corrosion resistance combined with higher hardness and wear resistance.

Specialty stainless steels and iron superalloys are highly corrosion resistant, ferrous alloys containing chromium, nickel or other alloying additions to provide high strength or heat resistance. Duplex and precipitation hardening stainless steels belong in this category.
 
   Tin / Tin Alloy
 
     Tin is metal with a low melting point and low hardness. Tin and tin alloys are used in coatings, as alloying additives, in battery electrodes, and as solders.
 
   Titanium / Titanium Alloy
 
     Titanium and titanium alloys are non-ferrous metals with excellent corrosion resistance, good fatigue properties, and a high strength-to-weight ratio. Titanium's properties result in the use of titanium and titanium alloys in aircraft or air frame parts, jet engine super-alloy components, corrosion resistant chemical process equipment (valves, piping, and pumps), prostheses or medical devices, and marine equipment.
 
   Specialty / Exotic Alloy
 
     Other unlisted, specialty or proprietary metals or alloy grades. These materials are based on a unique composition or alloy system, use a novel processing technology, or have properties designed for specific applications.
 
   Minerals
 
     Synthesizing or processing of minerals.
 
   Nuclear Materials
 
     Synthesizing or processing of nuclear materials.
 
   Plastics
 
     Synthesizing or processing of plastics such as epoxy resins, isocyanates, polyesters, and polyethers.
 
   Pulp and Paper
 
     Processing of paper or paper pulp.
 
   Textiles
 
     Synthesizing or processing of textile materials.
 
   Wafers / Semiconductor Materials
 
     Synthesizing or processing of wafers or semiconductor materials.
 
   Wood Products
 
     Processing of wood products or wood by-products.
 
   Specialty / Other
 
     Other unlisted products.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Processing Capacity




   Run / Batch Size:       
   Your choices are...
 
      
 
   Laboratory / Benchtop Scale
 
     Typically, laboratory or benchtop scale means that processing capacity does not exceed a few pounds or a few gallons. Actual quantities vary based on the type of material. For example, laboratory scale quantities may be expressed in milligrams for nanomaterials and specialized biochemical compounds. Usually, one person can easily and safely operate laboratory scale equipment. This category excludes facilities whose function is to produce commercial quantities.
 
   Pilot Scale
 
     Pilot scale is a small-scale production process that is larger than laboratory scale and used to develop a subsequent full-scale process. Typically, pilot scale quantities are in the range of several drums (e.g., 55-gallon drums) or hundreds of pounds or gallons; however, quantities vary with the density and type of processed material, chemical or product. Pilot scale facilities are better than laboratory scale facilities at simulating production processes and can be used for troubleshooting, improving and optimizing processes.
 
   Production Lots / Field Scale
 
     Companies may have commercial, production, field or industrial scale processing facilities. Typically, the processing ranges are in thousands of gallons or pounds; however, quantities vary by material, chemical, or product.
 
   Other
 
     Other process scales.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Certifications / Quality Requirements




   Certifications / Quality Requirements       
   Your choices are...
 
      
 
   AS 9100
 
     AS 9001 is a set of quality guidelines and requirements published by the Society of Automotive Engineers (SAE) in cooperation with major aerospace manufacturers. AS 9001 is based on ISO 9001 but maintains a particular focus on the aerospace industry.
 
   cGMP Compliant
 
     Companies comply with current good manufacturing practices (cGMP).
 
   DOT
 
     Supplier is permitted by the U.S. Department of Transportation to ship or transport specific class (solid, hazardous, medical, etc.) waste or scrap materials. 
 
   EPA
 
     Supplier is permitted by the EPA for specific recycling or reclamation activities or processes wasters in full compliance with standards, guidelines and methods set forth by the Environmental Protection Agency (EPA).
 
   FDA Registered
 
     Company laboratories are accredited or accepted by the U.S. Food and Drug Administration (FDA).
 
   ISO
 
     Companies comply with International Standards Organization (ISO) standards. Examples include ISO 7779, ISO 9000, ISO 9001, ISO 9002, ISO 13485, ISO 14000 and ISO 17025. ISO 7779 covers acoustics and the measurement of airborne noise emitted by information technology (IT) and telecommunications equipment. ISO 9000 establishes standards for quality management. ISO 9002, a certification that has been superseded by ISO 9001:2000, is dedicated to continuous improvement. ISO 13485 covers medical devices, quality management systems and requirements for regulatory purposes. ISO 14000 establishes standards for environmental management, a term that describes a company’s efforts to minimize its harmful effects on the environment and improve its environmental performance. ISO 17025 outlines general requirements for the competence of testing and calibration laboratories.
 
   ISO 9001:2000
 
     ISO 9001:2000 establishes requirements for company quality management systems. Standards range from manufacturing to services such as design, development, production, and installation.
 
   ISO 14001
 
     ISO 14000 provides an internationally recognized framework for environmental management, measurement, evaluation and auditing. It does not prescribe environmental performance targets, but instead provides organizations with tools for assessing and controlling the impact of activities, products or services on the environment. These standards are designed to be flexible enough to be used by any organization of any size and in any field. They address the following subjects: environmental management systems, environmental auditing, environmental labels and declarations, environmental performance evaluation, and life cycle assessment.
 
   QS 9000
 
     QS 9000 is a quality standard for suppliers of DaimlerChrysler Corporation, Ford Motor Company, and General Motors Corporation. QS 9000 is based on the 1994 edition of ISO 9001, but contains additional requirements that are particular to the automotive industry. Specifically, QS 9000 applies to suppliers of production materials, production and service parts, heat-treating, painting and plating, and other finishing services.
 
   MIL-SPEC Certified
 
     Companies comply with military specifications (MIL-SPEC).
 
   RIOS (ISRI)
 
     Supplier is registered or certified to the RIOS standard requirements. RIOS is the Recycling Industry Operating Standard established by ISRI, Institute of Scrap Recycling Industries. RIOS provides management systems guidelines specifically targeted to plants, facilities and suppliers in the recycling industry.  RIOS standard addresses the quality, environmental, health & safety issues in recycling operations.
 
   State Certification
 
     Supplier is certified to State standards or recognized by the State as a valid recycling facility for a specific class of waste or scrap.  A recycler can be certified in multiple States.
 
   Other
 
     Other unlisted, specialized, or proprietary certification or standard.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Regional Preference




           
   Your choices are...
 
      
 
   North America
 
     Companies are located in the United States, Canada or Mexico.
 
   United States Only
 
     Companies are located in the United States.
 
   Northeast US Only
 
     Companies are located in the Northeast United States, namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont.
 
   Southern US Only
 
     Companies are located in the Southern United States, namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia.
 
   Southwest US Only
 
     Companies are located in the Southwest United States, namely Arizona, California, Colorado, Nevada, New Mexico and Utah.
 
   Northwest US Only
 
     Companies are located in the Northwest United States, namely Idaho, Montana, Oregon, Washington and Wyoming.
 
   Midwest US Only
 
     Companies are located in the Midwest United States, namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin.
 
   Canada Only
 
     Companies are located in Canada.
 
   South / Central America Only
 
     Companies have facilities in South American countries such as Argentina, Brazil, or Chile; or in Central American countries such as Costa Rica, Honduras, Panama, etc.
 
   Europe Only
 
     Companies are located in Europe, namely Germany, Ireland, Italy, United Kingdom, etc.
 
   South Asia Only
 
     Companies are located in South Asia, namely India, Pakistan, Nepal, etc.
 
   Near East Only
 
     Companies are located in the Near East, namely Egypt, Israel, Saudi Arabia, etc.
 
   East Asia / Pacific Only
 
     Companies are located in East Asia, namely China, Japan, Taiwan, etc.
 
   Other
 
     Other unlisted country or region.
 
   Search Logic:      Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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