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Molding Services Specifications

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Material Capabilities




   Material Capabilities      Some of the considerations for raw material selection include impact strength, high and low temperature characteristics, warpage, resistance to ultraviolet light and the friendliness of the material to printing or adhesives.

Aside from the below breakdown, plastic resins are also broadly classified as either thermoplastic or thermoset. Thermoplastic resins can be remelted after processing. Flash and rejected parts can be reground and added to virgin resin for reprocessing. Thermoset plastics, typically used in compression molding and SMC molding, cannot be remelted. Once processed, if they are reheated, they simply burn up and disintegrate. Thus, rejected parts and flash cannot be reused.
   Your choices are...
 
      
 
   Ceramics
 
     Ceramics are made from nonmetallic minerals, such as clay, that have been hardened permanently by firing at a high temperature. Most ceramics resist heat and chemicals.
 
   Composites / Fiberglass
 
     Composites are materials, typically man-made, that are three-dimensional combinations of at least two chemically-distinct materials, with a distinct interface separating the components. Composites are created to obtain properties that cannot be achieved by any of the components acting alone. Fiberglass is a composite structural material of plastic and glass in fibrous form.
 
   Plastic
 
     Plastic is a broad category that includes numerous organic, synthetic, or processed materials that are mostly thermoplastic or thermosetting polymers of high molecular weight. This material can be made into objects, films, or filaments.
 
   Glass
 
     Glass includes any of the various amorphous, usually transparent or translucent, materials that are formed from a melt by cooling to rigidity without crystallization.
 
   Rubbers and Elastomers
 
     Natural or synthetic rubbers or elastomers can include silicone that is treated chemically to increase useful features such as toughness and resistance to wear. These compounds are used in tires, electrical insulation, and waterproof materials.
 
   Silicone / Liquid Silicone
 
     Silicone rubber is a two-component, synthetic, flexible, rubber-like material made from silicone elastomers that can be cured at room temperature into a solid elastomer used in molding. It is heat resistant, durable, and free of allergens or leachable chemicals. Liquid silicone is similar to standard silicone, but has different processing characteristics. It is purchased as a two-part raw material with a grease-like viscosity.
 
   Metal (MIM)
 
     Metal is a broad category that includes various opaque, fusible, ductile, and typically lustrous substances that are good conductors of electricity and heat, form cations by loss of electrons, and yield basic oxides and hydroxides. Metal injection molding (MIM) uses metal powders.  
 
   Other
 
     Other unlisted or unspecified material types.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Services Offered




   Services Offered:       
   Your choices are...
 
      
 
   Design Assistance
 
     With design assistance, suppliers can assist with concepts, manufacturing costs, manufacturing techniques and material considerations. Suppliers may also be able to assist in upgrading or redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs. Some suppliers offer material sourcing and CAD modeling as well.
 
   Graphics
 
     Suppliers can mold-in or mold-on graphics such as company logos, warning labels, and instructions. Mold-in graphics incorporate a decal into a molded part. The decal is applied to the mold surface and becomes integral to the molded component. Mold-on graphics can be applied after the part is molded.
 
   Tool / Mold Making
 
     Suppliers have in-house expertise and a tool shop to create molding / tooling necessary for production.
 
   Bonding
 
     Suppliers bond molded materials to metals, wood, plastics, or other substrates.
 
   Prototype / Market Entry Molding
 
     Suppliers can create prototypes to lend substance to ideas or investigate true manufacturing costs.
 
   Low Volume Production
 
     Suppliers are capable of performing low volume production runs, generally with a production run time of less than one week.
 
   High Volume Production
 
     Suppliers are capable of performing high volume production runs, generally with a production run time of more than a week.
 
   Heat Treating / Stress Relieving
 
     Heat treating is a broad category of metal treating processes such as annealing, passivating, hardening, etc.  Stress relieving may be important to relieve residual stresses imposed during the stamping process.
 
   Machining
 
     Machining is the removal of material through milling, turning, drilling, and other processes.
 
   Hot Stamping
 
     Suppliers can perform hot stamping (plastics) for molded parts.
 
   Insert Molding
 
     Suppliers are capable of producing parts that require molded- in inserts. Typically, these inserts are metallic.
 
   Reel to Reel Molding
 
     Suppliers are capable of molding a continuous strip of parts. Typically done to assist in material handling and automation.
 
   Two-Shot Injection Molding
 
     Two-shot injection molding produces a part with two different raw materials or colors in a single operation. Molding machines have two injection units: one vertical and one horizontal. By using a rotating mold, the machine automatically produces a substrate of one resin or color and overmolds the part with the second resin or color.
 
   Assembly Services
 
     Suppliers provide secondary operations and assembly services such as electro-mechanical assemblies, ultrasonic and heat welding, printing, painting, bonding, and machining.
 
   Just-In-Time Capability
 
     Suppliers have just-in-time manufacturing capabilities in order to reduce the need for inventory maintenance.
 
   Plating
 
     Plating processes apply a thin coating of metal onto another metal surface. Many different processes and plating materials are available.
 
   Polishing / Buffing
 
     Polishing, buffing, and belting processes are abrasive, metal smoothing operations that change the surface appearance of the metal. These operations can be for aesthetic and/or functional purposes.
 
   Coining
 
     Coining is a compressive metal-flow process where the die and punch are completely closed on the workpiece being formed.
 
   Packaging / Shipping
 
     Suppliers provide packaging and shipping capabilities including bulk shipments for further processing or final packaging and shipping of products or devices directly to the individual end customer.
 
   Training
 
     Suppler offers training in a molding process.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Micro Molding?
 
     Micro molding uses special miniature molding machines to produce very small parts that typically weigh less than two grams. Micro molding serves a variety of industries and is used in medical, automotive, and consumer electronics applications.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Large Part Molding?
 
     Suppliers have capabilities to mold large parts.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
Certification / Quality Requirements




   Certification / Quality Requirements       
   Your choices are...
 
      
 
   AS 9100
 
     AS 9100 is an expanded, international version of AS 9000, a standard which defines quality system requirements for suppliers to the aerospace industry. AS 9100 was developed by major aerospace manufactures in conjunction with the ISO Aerospace Technical Committee (TC) 20, and published by the Society of Automotive Engineers (SAE).
 
   ISO 9001:2000
 
     ISO 9001:2000 establishes requirements for company quality management systems. Standards range from manufacturing to services such as design, development, production, and installation.
 
   ISO 13485:2003
 
     ISO 13485:2003 specifies quality management system (QMS) requirements for organizations that need to demonstrate their ability to provide medical devices and related services that consistently meet applicable customer and regulatory requirements. ISO 13485:2003 contains specific requirements for medical devices and excludes non-applicable requirements from ISO 9001. Consequently, an organization with a QMS that conforms to ISO 13485:2003 cannot claim to conformity to ISO 9001 unless the QMS meets all of ISO 9001’s requirements.
 
   ISO 14001
 
     ISO 14001 specifies the actual requirements for an environmental management system. It applies to those environmental aspects, over which the organization has control or influence.  ISO 14001 was first published in 1996 and is the only ISO 14000 standard against which it is currently possible to be certified by an external certification authority.
 
   ISO/TS 16949:2002 
 
     ISO/TS 16949:2002 is an ISO Technical Specification that aligns existing American (QS-9000), German (VDA6.1), French (EAQF) and Italian (AVSQ) automotive quality systems standards for the global automotive industry.
 
   Cleanroom
 
     Moldings for health care and special applications are performed in a controlled atmosphere.
 
   MIL-SPEC
 
     Suppliers manufacture items in accordance with the U.S. government standards as dictated by the appropriate military specifications (MIL-SPEC).
 
   OEM Specific (GM, FoMoCo, P&G etc.)
 
     The supplier offers certifications for specific original equipment manufacturer (OEM) requirements.
 
   QS-9000
 
     QS 9000 is a quality standard for suppliers of DaimlerChrysler Corporation, Ford Motor Company, and General Motors Corporation. QS-9000 is based on the 1994 edition of ISO 9001, but contains additional requirements that are particular to the automotive industry. Specifically, QS 9000 applies to suppliers of production materials, production and service parts, heat treating, painting and plating, and other finishing services.
 
   Other
 
     Other unlisted certifications.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Regional Preference




           
   Your choices are...
 
      
 
   North America
 
     Companies are located in the United States, Canada or Mexico.
 
   United States Only
 
     Companies are located in the United States.
 
   Northeast US Only
 
     Companies are located in the Northeast United States, namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont.
 
   Southern US Only
 
     Companies are located in the Southern United States, namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia.
 
   Southwest US Only
 
     Companies are located in the Southwest United States, namely Arizona, California, Colorado, Nevada, New Mexico and Utah.
 
   Northwest US Only
 
     Companies are located in the Northwest United States, namely Idaho, Montana, Oregon, Washington and Wyoming.
 
   Midwest US Only
 
     Companies are located in the Midwest United States, namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin.
 
   Canada Only
 
     Companies are located in Canada.
 
   South / Central America Only
 
     Companies have facilities in South American countries such as Argentina, Brazil, or Chile; or in Central American countries such as Costa Rica, Honduras, Panama, etc.
 
   Europe Only
 
     Companies are located in Europe, namely Germany, Ireland, Italy, United Kingdom, etc.
 
   South Asia Only
 
     Companies are located in South Asia, namely India, Pakistan, Nepal, etc.
 
   Near East Only
 
     Companies are located in the Near East, namely Egypt, Israel, Saudi Arabia, etc.
 
   East Asia / Pacific Only
 
     Companies are located in East Asia, namely China, Japan, Taiwan, etc.
 
   Other
 
     Other unlisted countries or regions.
 
   Search Logic:      Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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