Gear Manufacturing Services Specifications

Manufacturer Capabilities



	Your choices are...
	Design and Development		Supplier can assist with concepts, manufacturing costs, manufacturing techniques and material considerations. Supplier may also be able to assist in upgrading or redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs. Some suppliers offer material sourcing and CAD modeling as well.
	Failure Analysis		Forensic analysis of used or damaged gears and assemblies to improve future design, provide forensic or quality documentation, etc.
	Inspection / Testing		Supplier provides full inspection and/or testing of gears and geared assemblies; includes testing to certification standards.
	Just-In-Time		Supplier has Just-In-Time (JIT) manufacturing capability of gears or geared assemblies in order to reduce need for inventory maintenance.
	Prototypes		Service includes providing sample or prototype product quantities for testing, design approval, etc.
	Production Manufacturing		Supplier has full gear and assembly manufacturing capability for production quantity orders.
	Repair / Reconditioning		Repair of damaged gears or assemblies, or reconditioning for worn components and geared products. May involve processes such as regrinding, backlash elimination, component replacement, relubrication, etc.
	Reverse Engineering		Engineering and design of new products aided by analysis or testing of existing components and assemblies. Often used for replacement parts that are required to fit into existing machinery.
	Other		Unlisted or specialized manufacturing capability.
	Search Logic:		All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.

	Secondary Operations
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	Broaching		Broaching is a process where a non-rotating tool is pressed through material to create a hole or other internal shape. High precision and good surface finishes are possible with broaching, and non-round centers such as square, hex, or star bores can be created.
	Casting		Metal casting involves the shaping of free-flowing liquid metals through the use of dies, molds, or patterns. Castings are generally roughly finished and frequently require additional finishing. Common metal casting processes include sand casting, die casting, permanent mold casting, investment casting, centrifugal casting, and lost foam casting.
	Gear Shaving		Gear tooth finishing process involving light, precise material removal by specialized rotating cutters to provide precise tooth form and size.
	Grinding		Grinding capability can provide very smooth and precise material finishes, and can be used to finish high-hardness wear surfaces such as gear teeth.
	Heat Treating / Hardening		Broad category of processes used to treat metals such as annealing, passivation, hardening, etc. Stress relieving may be important to relieve residual stresses imposed during the hobbing, forming, or other gear fabrication process.
	Hobbing		Specialized machining process using rotating cutters to form gear tooth profiles.
	Lapping / Honing		Processes for removing small amounts of material to provide good surface finish and/or precision tolerances.
	Surface Finishing		Includes capabilities for finishing for esthetic and corrosion resistance considerations such as anodizing, plating, painting, powder coating, etc.
	Other		Other unlisted or specialized secondary operation.
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	Certification / Quality Standards
	Your choices are...
	AS9000		Set of quality guidelines and requirements with particular focus on the aerospace sector. AS9000 was published by SAE (Society of Automotive Engineers) in cooperation with major aerospace manufacturers and is based on the more general ISO 9001 standards.
	QS 9000		Set of standards based on ISO 9001 with particular application to the automotive industry; standards are defined and maintained by major automotive manufacturers. Standards concern part fabrication and quality in areas such as materials, heat treatment, finishing, and production processes.
	ISO 9001		ISO 9001 sets out the requirements for an organization whose business processes range all the way from design and development, to production, installation, and servicing.
	ISO 9002		ISO 9002 sets out the requirements for an organization whose business process range from production, installation, and service, but do not include design and development.
	MIL-SPEC / STD		Company is certified or experienced in providing gearing or geared assemblies that comply with military specifications or standards.
	Other		Other unlisted and specialized certifications.
	Search Logic:		All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.

Materials


	Metals:
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	Aluminum		Refers to many aluminum alloys used as light-to-medium duty industrial components that have good electrical and thermal conductivity, high reflectivity, and resistance to oxidation. Aluminum alloys are typically non-magnetic.
	Brass		Brass comes with good strength, excellent high temperature ductility and reasonable cold ductility, good conductivity, excellent corrosion resistance, good bearing properties and low magnetic permeability.
	Bronze		Copper alloy used widely in general industrial applications. Sintered bronze is a porous material, which can be impregnated with oil, graphite or PTFE. Not suitable for heavily loaded applications but useful where lubrication is inconvenient.
	Cast Iron		The term "cast iron" refers not to a single material, but to a family of materials whose major constituent is iron, with important trace amounts of carbon and silicon. Cast irons are natural composite materials whose properties are determined by their microstructures - the stable and metastable phases formed during solidification or subsequent heat treatment.
	Powder Metal		The powder metal (PM) process uses pressure and heat to form precision parts and shapes. The process begins by filling a die with powder and then compacting it at room temperature to form an engineered shape like a gear. Next, this compacted shape is ejected from the press and fed through a high-temperature furnace. This process, called sintering, metallurgically fuses the particles without melting them. After sintering, the gear or other component is finished with processes such as machining, grinding, hobbing, etc.
	Steel		Any of the very numerous commercial iron grades that contains carbon in any amount up to about 1.7 percent as an essential alloying constituent. It is malleable when under suitable conditions, and is distinguished from cast iron by its malleability and lower carbon content. General use industrial gear material.
	Steel - Hardened		Steel may be hardened in a number of ways, including a variety of quenching techniques in oil and water, being passed through induction chambers, etc. Quickly cooling steel during processing freezes, traps and packs the carbon atoms inside the shrunken iron crystals, thereby producing a very hard and brittle metal. Although very hard, it cannot absorb much shock or impact without breaking.
	Steel - Stainless		Stainless steel is chemical and corrosion resistant; typically less hardenable than non-stainless alloys, and often non-magnetic.
	Titanium		Titanium is known for its lightness, strength, and corrosion resistance. For this reason it is used widely in the aerospace industry and the medical fields. When alloyed with other metals, especially steel, it adds strength and oxidation resistance.
	Other Metal		Other unlisted metal material.
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	Plastics & Other:
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	Acetal		Acetal polymers are semi-crystalline. They offer excellent inherent lubricity, fatigue resistance, and chemical resistance. Acetals suffer from outgassing problems at elevated temperatures, and are brittle at low temperatures. Glass filled, and added lubrication grades are available, flame-retardant grades are not. Brand names include Celcon® (Hoechst Celanese), Delrin® (Dupont), Thermocomp® (LNP), Ultraform® (BASF), and Acetron® (DSM).
	Ceramic		Ceramics are materials made from fused or sintered minerals using high heat and pressure processes. They can be designed with specific material properties, and often exhibit very good wear and heat resistance characteristics.
	Delrin®		Delrin® refers to a class of acetal homopolymers from DuPont. They offer high tensile strength, impact resistance and stiffness, and outstanding fatigue endurance. They are resistant to moisture, gasoline, solvents, and many other neutral chemicals. They offer dimensional stability and good electrical insulating characteristics.
	Nylon		Nylon, comprising several grades of polyamides, is a general purpose material in wide use; it is tough and resistant and has good pressure ratings.
	Phenolic		Stable thermoset resin with good strength. Good fire and melting resistance make phenolics suitable for specification for safety considerations.
	Polycarbonate		Polycarbonate is an amorphous material with excellent Impact Strength, clarity, and optical properties. Polycarbonate has excellent mechanical properties, and can be molded to tight tolerances. Solvents and petrochemicals attack it, and its weatherability is only adequate. Brand Names include: Caliber® (Dow), Lexan® (GE), Makrofol® and Makrolon® (Bayer).
	Reinforced Plastic / FRP		Any plastic reinforced with other, harder material, for toughness or strength. Fibers of various materials such as glass and graphite are frequently used to make fiber-reinforced plastic (FRP).
	Rubber / Rubber Compounds		Any natural or synthetic rubber compound; includes silicone, nitrile, and other synthetic grades.
	Other Plastic		Other unlisted plastic or polymer material.
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Specialty Industries



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	General Industrial		General industrial power transmission and machinery application; wide range of possible uses.
	Aerospace		Suitable for aerospace applications, or rated to aerospace or aviation standards.
	Agricultural		Use in tractors, combines, planters, seeders, or other farming or agricultural equipment.
	Automotive		Use in automobiles, trucks, and other vehicles, or rated to automotive standards or specifications.
	Construction		Heavy equipment such as construction or earthmoving machinery, construction site elevators, concrete or asphalt machinery, etc.
	Heavy Transportation		Suitable for use with heavy trucks, trains, etc., or rated to applicable standards in those industries.
	HVAC / Refrigeration		Uses in machinery such as refrigerant compressors, drives for large air handling or other environmental control equipment.
	Machine Tool		Suitable for uses in manufacturing equipment such as mills, lathes, grinding machines, presses, etc.
	Marine		Designed or rated for use on ships or shipboard equipment, offshore installations, etc.
	Material Handling / Conveying		Applications such as conveyors, winches, automatic cranes, hoists, hoppers, etc.
	Medical / Pharmaceutical		Designed or rated for use in medical or pharmaceutical machinery such as pump motors, sanitary transfer machines, or other health-related equipment.
	Military		Military or defense equipment rated or designed.
	Mining		Gearing and assemblies for heavy industrial use in mining, drilling, or ore processing equipment.
	Motion Control		Gearing for applications in precise industrial motion control machinery, typically with servos and electronic motion controllers.
	Petrochemical		Oil and gas exploration, drilling, and processing machinery.
	Power Generation		Equipment for use in power plants and associated equipment such as ejectors, steam recovery equipment, power plant cooling, generators, etc.
	Pulp / Paper		Machinery used in the paper and paper processing industry.
	Pumping		Gearing and gear equipment for the broad category of pumping, with applications in many industries such as petroleum, municipal water supply and wastewater management, construction and building equipment, etc.
	Robotics		Gearing and machinery for precision automation robotic equipment, including robotic welding and assembly machinery, pick and place systems, robotic cranes and other automated equipment.
	Wastewater		Machinery for the handling of wastewater in transfer and processing facilities.
	Other		Other unlisted industry or application.
	Search Logic:		All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.

Regional Preference



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	North America		This selection will only return companies located in the United States, Canada, or Mexico.
	United States Only		This selection will return only companies located within the United States.
	Northeast US Only		This selection will return only companies located in the Northeast US; namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island, and Vermont.
	Southern US Only		This selection will return only companies located in the Southern US; namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia.
	Southwest US Only		This selection will return only companies located in the Southwest US; namely Arizona, California, Colorado, Nevada, New Mexico, and Utah.
	Northwest US Only		This selection will return only companies located in the Northwest US; namely Idaho, Montana, Oregon, Washington, and Wyoming.
	Midwest US Only		This selection will return only companies located in the Midwest US; namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota, and Wisconsin.
	Canada Only		This selection will return only companies located in Canada.
	South / Central America Only		This selection will return only companies with facilities in South American countries such as Argentina, Brazil, Chile, or in Central American countries such as Costa Rica, Honduras, Panama, etc.
	Europe Only		This selection will return only companies located in Europe; namely Germany, Ireland, Italy, United Kingdom, etc.
	South Asia Only		This selection will return only companies located in South Asia; namely India, Pakistan, Nepal, etc.
	Near East Only		This selection will return only companies located in the Near East; namely Egypt, Israel, Saudi Arabia, etc.
	East Asia / Pacific Only		This selection will return only companies located in East Asia; namely China, Japan, Taiwan, etc.
	Other		Any unlisted country or region.
	Search Logic:		Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.

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